Dimmer Neutral Wiring

Discussion in 'C-Bus Wired Hardware' started by CC&C, Aug 8, 2006.

  1. CC&C

    NickD Moderator

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    CC&C.. from what you describe it *sounds* like what you're experiencing might be due to noise on the mains supply. Triac based dimmers like the leading edge C-Bus dimmers can be triggered on by excessive noise on the mains. There is filtering in the dimmers to avoid this, but there's only so much it can do.

    This is the same problem as JohnC described earlier with his experiences with the dodgy thermostat.. arcing contacts create lots of electrical noise on the supply, resulting in dimmers momentarily turning on.

    I'd look at things like that.. big loads or other phase control switching nearby. Perhaps someone nearby has just had a large airconditioner installed?

    Nick
     
    NickD, Aug 15, 2006
    #21
  2. CC&C

    CC&C

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    Thanks for the advice cabra, the lights that this happens to are incandescent, but I do have some cheap LV transformers for some lights that are connected to one of the dimmers (I don't dim those lights though, always . I've had no issues with those lights flashing and this "flash event" occurs on two dimmers that I have and the LV txfmrs are only connected to one.
    Thats what I'm beginning to conclude. I started the install on my house at around the same time a new subdivision occurred over my back fence. The new homes are all fed from the txfrmr that supplies my house. As houses have gradually been added, I firstly experienced water hammer issues (which might now be flash events on the relay unit activating my sprinkler solenoids) and now the flash events on the dimmers. Hence, your observation of a local influene could fit, as does Nobes' observation of it being a larger influence on the whole supply system. I'm now headed down the path of installing a filter and seeing if that works... Thanks again for the suggestions, Cheers, cc&c.
     
    CC&C, Aug 15, 2006
    #22
  3. CC&C

    CC&C

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    Thanks for the advice cabra, the lights that this happens to are incandescent, but I do have some cheap LV transformers for some lights that are connected to one of the dimmers (I don't dim those lights though, always 0% or 100%, haven't made a direct correlation yet with those being the source of the problem, they could well be though). I've also had no issues with the lights on LV txfmrs flashing and as this "flash event" occurs on two dimmers that I have not just the one that the LV txfmrs are connected to.
    Thats what I'm beginning to conclude. I started the install on my house at around the same time a new subdivision occurred over my back fence. The new homes are all fed from the txfrmr that supplies my house. As houses have gradually been added, I firstly experienced water hammer issues (which might now be flash events on the relay unit activating my sprinkler solenoids) and now the flash events on the dimmers. Hence, your observation of a local influene could fit, as does Nobes' observation of it being a larger influence on the whole supply system. I'm now headed down the path of installing a filter and seeing if that works... Thanks again for the suggestions, Cheers, cc&c.
     
    Last edited by a moderator: Aug 15, 2006
    CC&C, Aug 15, 2006
    #23
  4. CC&C

    JohnC

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    This is very interesting stuff, although I notice that the CIS people aren't saying much...

    Anyway, if what Nobes says is correct then how about checking / changing the settings of the dimmers (and relays) in Toolkit for a test... edit it so that they restore to ZERO LEVEL upon power failure.

    That way, when the (whatever causes it) event occurs they will turn off rather than "flash" on then restore back to the dimmed setting.

    I am thinking that using such a method will help determine / confirm if it's a brownout that's causing it. Whether my thinking is correct or not is highly debatable because I am making this up as I go along... but it's worth trying, even if only as an attempt to get more info to feed back to CIS about it.

    Anyone else got any ideas about my idea ?
     
    JohnC, Aug 15, 2006
    #24
  5. CC&C

    Thomas

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    Recovery

    Perhaps CIS could clarify how C-Bus recovers from a power failure or brown out? I have to admit that I have never noticed or had knowledge of a system check which would entail a momentary full-brightness setting, followed by whatever setting it should recover to.
     
    Thomas, Aug 15, 2006
    #25
  6. CC&C

    CC&C

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    Just quickly ...

    My observation is that this isn't a C-Bus (Software) event, it is a hardware issue. I take point the point that setting the restore to zero level will help to confirm that this is the case. Yes I've noted the lack of CIS prescence, I appreciate they can't do everything. I'm sure they've had many times the philosophical discussions about providing support by this forum. "Contact Technical Support" must be wearing a bit thin with some people, along with this is "CIS Engineering". To most people this is the CBUS and it is the easiest way for people to help themselves in resolving issues and gain a quick resolution from experts.

    Clipsal need to look at the internal silos that obviously exist and present a united one stop web prescence. They need to move with the times, there are plenty of other companies providing support in this way and we're dealing with a technology product.

    Now that I've finally got that off my chest, I'm headed down a path of installing a filter for my mains supply. Cheers, cc&c.
     
    CC&C, Aug 16, 2006
    #26
  7. CC&C

    ashleigh Moderator

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    Dear CC&C

    This is not a CIS technical support service.

    This is a public forum where people from CIS (usually in their own time) occasionally stop by, and offer comment where they feel it useful.

    There is no point attacking the CIS people who make comment, it will only serve to drive them away. If you want an online technical support service, there is no point having a public whine here about it, you are addressing the wrong audience. You need to speak to the relevant product managers.

    Now... to specifically address the question you raised (about your 2nd or 3rd post in this thread).

    If you are getting flashes from a dimmer, there could be many causes.

    A possible cause is operation from a generator with poor frequency stability. In general, the dimmers will track frequency changes - provided they are not too fast, or the deviation too great. I don't have the exact numbers to hand.

    It appears from your subsequent posts that you are not using a generator - but you are close to the supply transformer. Is this is transformer - or is it a substation with an automatic tap changer?

    It is possible that you are seeing voltage excursions - if your supply is a substation with an automatic tap changer, then what you see may be nothing more than the result of a tap change. There may also be an associated step change in frequency, which may cause a momentary loss of frequency track.

    You also mention interconnected power links, mines, and so on. These may be causing supply disruption - possibly short duration brownouts (common for big mine sites with large electric equipment loads being turned on and off). A power monitor will tell the story.

    Another possibility is the injection onto the mains of a control signal - usually used for turning off-peak hot water systems on or off. The common control signals are either rippled injection, or waveform distortion. Ripple injection is a higher frequency thats added onto the mains. Common frequencies are at about 400 Hz and about 1 kHz. CIS have gone to a lot of trouble over the years to design dimmers that are immune to all KNOWN ripple injection frequencies. The other possibility is waveform distortion (sometimes call SWD) - in this case portions of a 1/2 cycle are removed to encode a digital data signal. Again, CIS dimmers have been designed to be immune.

    Most utilities issue the control signals at pretty much the same time of day. Whilst the effect on the lights might be random, does the bright flash occur at the same time each day, or is that also completely random?

    You ask about the voltage tolerance.

    The point of a rating on the dimmer is that this is where CIS guarantee it to operate. Of course it will operate outside those limits - but how far is not something CIS will give a guarantee on. This is no different to any other electrical equipment.

    Similarly, the point has been raised about temperature, and you have stated that the dimmers are likely to operating in fairly cool conditions. Again, its inside the rating, its most unlikely to be temperature related. The most common cause of electronic malfunction (in general terms) is running too hot, not too cold. It that in your case its not too hot, and toward then low end of the temperature limit is no big deal.

    Next, relay "flashes". This is possible but unlikely. The response time of a relay is slow, and so is the response time of a solenoid valve (typically > 50 ms, and I'd expect more like about > 200 ms). If the perturbation is for only a few cycles, then there wont be time for a relay to flick on and off - and even if it did the likelihood of the valve responding enough to cause water hammer is pretty slim as well.

    Again, a power monitor will tell a good story.

    In this case, it is *possible* that there has been a brownout, and a momentary restoration has turned the loads on before they have been turned off again. CHECK YOUR INPUT and OUTPUT UNIT SETTINGS.

    In your output unit: make sure you have EITHER selected "Auto Level Store" on the recovery tab, OR if Auto Level Store is turned off (not checked), then make sure the level on each channel is 0.

    Then, in your input units, make sure you have the power fail function set to restore previous levels.

    If you have both input units and output units doing power fail restore, you may under some circumstances get a short-time "fight" between the units. This seems unlikely, but its worth a check.

    Based on everything else you have replied about, the most likely cause is the new subdivision you have nearby - in which case there will be many loads switching, possibly big HVAC systems. In that case, you will have the mains bouncing around all over the place - just like I do in my house.

    More simple thing to observe: Do you see lights briefly dim (flick down) when they are on full brightness? (If you do, its mains voltage bouncing around). Do you see lights that are off give a flash to on? (If you do its a strange cbus power up issue.) This one is very unlikely.

    Conclusion: It could be a cbus power up / level restore issue. Easily checked and corrected in Toolkit. Very unlikely though. Its very unlikely to be cbus power supplies dropping out (they hold up for a loooong time). It's most likely to be large voltage variations on the mains.

    HTH.
     
    ashleigh, Aug 16, 2006
    #27
  8. CC&C

    PSC

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    What a beautiful story Ashleigh :)

    It had begining, a middle and an end - top shelf.
     
    PSC, Aug 16, 2006
    #28
  9. CC&C

    JohnC

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    Ashleigh

    Your reply was excellent and also was considerably more helpful than all of us people speculating about the possible causes of the problem. At the end of the day, you guys know a HELL of a lot more about the products than we users do... we simply don't have the technical knowledge to troubleshoot wierd problems like this.

    I don't think that CC&C was attacking anyone, in fact there was actually defence of the engineering team that visits here at the forum.
     
    JohnC, Aug 16, 2006
    #29
  10. CC&C

    CC&C

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    Ashleigh,

    First up, thanks for the detailed response. As we all experience all too regularly these days (through emails and forums like this), the tone behind written words can often be mis-intrepeted. (I guess that's why smilies were invented).

    I've obviously got the wrong impression about why this forum was set up and the purpose of it. I'll create a different thread (under general discussion) so as to avoid confusion with the purpose of this post and potentially assist you in getting the message across to others. I trust you'll feel free to discuss.

    Transformer. Automatic tap changer will be on HV side at the HV sub-station (in my area). You've got an excellent point with a tap change being the possible cause.

    I'm in the process of trying to beg, borrow or steal.

    The Australian Standard is 230 +10%/-6% and specification quotes 220-240V so are you saying that CIS won't guarantee the dimmer meets this standard for voltage supply? or compliance with the standard is inferred by quoting 220-240V. From what you are saying, I suspect the later is correct.

    Completely randomn. No flashes on the dimmers the last few nights, 6-7 one night last week. Had 4 x water hammer events in 5 minutes last night but I've previously said that this isn't necessarily a C-Bus problem, but it is certainly convienient for me to assume that it is.

    Observation about the cold is that the flash events appear to be more prevelant on cold nights. This could be related to the larger loads on cold nights and hence possibly invoking more "tap change" events as you've suggested.

    I'd suggest "conniption" as possibly a more apt description.:) Certainly agree that the solenoid wouldn't activate for an event of only a few cycles. The flash events on the dimmer and a possible flash event on the relay unit don't have a high correlation, hence it might be a completely different flash event (i.e frequency instead of voltage) or I might be unfairly blaming C-Bus at the moment. As I appear to have two completely randomn events happening and the common element is C-bus, well .....

    Will do.

    Ever experienced a perturbation or conniption?

    No to both.

    After all the help that I've received (from everyone), I certainly agree that the mostly likely cause is voltage variations and yes your post has assisted greatly.:D Cheers, cc&c.
     
    Last edited by a moderator: Aug 16, 2006
    CC&C, Aug 16, 2006
    #30
  11. CC&C

    RossW

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    I run here on a 10KW generator-interactive inverter. Pure-sine, low distortion, frequency when on batteries is about .005%

    When the genset is running, because of the computer-controlled air/fuel mixture, it tends to vary in frequency slightly. I've set it to a nominal 50Hz (counting cycles over several hours to fine-tune it), but as the AFR varies I see the frequency vary from 49.9 to 50.1Hz cyclically with about a 2 second period. I've not experienced any "flashing" or other sync issues with any of the 108 odd channels of dimmers, so they're obviously not *TOO* sensitive to change :)

    How does a tap change result in a frequency change? *puzzled look*

    I pricked my ears up at this one.

    While building (in the late stages thereof) I had most of the cbus stuff all set up (although no key units - all the light fittings were in, all the output units were in - we could turn stuff on and off at the output units). I also had a small pressure-pump (a little 10 litres/minute toy). The supplier said it had a pressure-switch in it and was safe to leave it run. Silly me, took him at his word. The pump was mounted outside in the pump pit (actually about half a metre above the ground) and hardwired to the power circuit through an RCD.

    Whenever someone used a little water (one of the trades flushed a loo, or the painters were rinsing brushes etc), all the lights in two rooms only would intermittently "sparkle". (They're all Megawatt 240V/11W CFLs). They would strike and immediately go out. Not all in unisen. This bank would fire, then another bank in a seemingly random pattern.

    In the end, the "internal pressure switch" gave up and burned out (it was never a proper pressure switch, it was an overpressure safety!) and I replaced the whole thing with the pump we'd intended to use but didn't have (a variable-frequency drive with pressure transducer that only runs as hard as it needs to to supply the volume of water required at the time) - and the sparkles "went away". Only one of the 9 dimmer modules did it. Never did get to the bottom of it. We *occasionally* see a flick on those lights when they're off. I'm guessing this is related to noise on the mains resulting in false triggering of the triacs (since it used to happen with NO key inputs and NO programming!)

    RossW
     
    RossW, Aug 16, 2006
    #31
  12. CC&C

    Don

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    All triacs will turn on due to a fast transient

    There is a parameter called "critical rate of rise of off-state voltage" which all triacs can be characterized by (typically a few volts per microsecond). If the triac is OFF and the applied voltage changes quickly enough; the triac will turn ON. The triac will remain conducting only until the next zero-crossing of the current through the device at mains frequency. The turn-on can only be avoided by protecting the triac with bulky filter components (rated to the full voltage and current rating of the product, of course). While there are some filter components included in ALL C-Bus triac-based dimmers, these are kept small to allow a compact product, and are not sufficient to avoid triggering by very rapid voltage changes.

    When the dimmers are tested for immunity to surges and fast transients to meet the European requirements for EMC, the test standards stipulate that the loads can turn on briefly (because few dimmer products would otherwise meet the requirements), as long as they recover to the intended state (OFF) at the end of the tests.

    This behaviour is a characteristic of the triacs used to switch the load. In products based on other technologies (like trailing edge dimmers), this behaviour may not be seen.

    If you really require a load to be OFF at all times and you have a very noisy mains, you could wire that load from a dimmer as well as in series with a voltage-free relay. The relay could be set up as a threshold switch so that it is closed for any level other than OFF.

    Don
     
    Don, Aug 16, 2006
    #32
  13. CC&C

    JohnC

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    Don, the original posted CC&C was experiencing problems of a slightly different nature, and not experiencing flashing when the level is set to zero :
    So, it's not flashing from "off", it's flashing from "nearly off" - would the triac characteristic you describe cause that as well? You stated that :
    ... so are you saying that the triac will turn on for a full 1/2 cycle (causing a flash), where at a very low dimmed level it should only being switching "on" for a small proportion of the 1/2 cycle?

    I ask for clarification because some people's interpretation of the term "off" will be different to others - since in this case the Triac is off then on then off then on again continuously (at 100Hz) whilst it is operating as a dimmer... I hope that makes sense ?

    Also, I am having a bit of a problem understanding the ramifications of that event from a lighting point of view. An incandescent filament is a REALLY slow device - I doubt you'd ever notice a 1/2 cycle flash, as the filament simply couldn't heat up and cool down that fast. If it was a Xenon Flash tube, then yes... but is it even possible that such a short duration (10mS) of 100% power could produce a noticeable increase in apparant brightness in an incandescent lamp ?

    That said, we are really getting somewhere - an excellent thread, and shows all the great minds working together (and mine isn't one of them) !
     
    JohnC, Aug 16, 2006
    #33
  14. CC&C

    JohnC

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    Ooooh - what technology is the new "Universal Dimmer" using? Would that new dimmer be less susceptable to these mains-bourne annoyances?
     
    JohnC, Aug 16, 2006
    #34
  15. CC&C

    RossW

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    Yup, the old "dv/dt" problem. Well aware of it.

    Again, yes. Triacs (and SCRs, SCSs etc) will turn off when current=0 (or falls below their threshold which may be a non-trivial amount for larger devices).


    I wasn't disputing this happens - I know that it happens and why (my background was in hardware, then hardware/software integration and development, then in industrial/commercial/military R&D, troubleshooting, etc)

    I was more puzzled why different devices in the same dimmer module fired at seemingly different times, while other modules appeared to not exhibit the problem *at all*. I'd have thought that if one discrete component was slightly more sensitive than others, it'd have turned on first, as the noise got worse the next-most sensitive one would fire *ALSO* and so on. The observed events didn't fit.

    Contemplated doing that, but it would require more switchboard space than I have (I split everything over 4 seperate "areas" throught the house, each one is 3 x 24M boxes except the aviary which only has one 24M box)
     
    RossW, Aug 16, 2006
    #35
  16. CC&C

    RossW

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    To achieve this kind of dimming, the triac is turned on somewhere *BEFORE* the end of a half-cycle. Since it will always turn *OFF* when I~=0, the earlier it is triggered, the longer it will remain on, so yes if the dimmer was at a low level (triggering at say 120 degrees in the cycle) and something was inducing sufficiently fast risetime noise, the triac could trigger at (say) 10 degrees and remain on in effect for the whole half-cycle.

    If the noise is in a burst going over several half-cycles, the triac could be retriggered nearly continuously, resulting in an (apparant) 100% setting for the duration of that noise.
     
    RossW, Aug 16, 2006
    #36
  17. CC&C

    Don

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    I don't know if this is the mechanism of your observed fault or not, but thought it was worth clarifying what is accepted as "normal" behaviour for a dimmer under conditions of fast transients on the mains. From what I've read, it could still be the culprit.

    For JohnC, if the load is dimmed to a low level, the triac should be OFF most of the time, so a sudden surge to full brightness from "dimmed" also fits the picture, as the triac itself is in the OFF state and susceptible to dv / dt triggering for a percentage of each mains half cycle.

    Note that most sources of fast transients like switch contacts, etc. do not produce a single event, but produce a burst lasting typically several 10s of milliseconds, so in a noisy environment you definitely do see incandescent loads lighting up from time to time.

    If there are several loads connected to different channels of a C-Bus dimmer, and only some loads are flashing, I would suspect that if dv / dt triggering is the issue, that the ones that flash are coupled more closely to the source of the disturbance! It certainly is possible that some other mechanism is at play here, but It sounds to me like the triacs are just being triacs.
     
    Don, Aug 16, 2006
    #37
  18. CC&C

    ashleigh Moderator

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    Oops. I meant a step discontinuity (short duration dropout) which would possibly cause the frequency tracking circuit to lose track.

    I have NO IDEA how good a tap changer will be, if it will cause a dropout, and if it does how long it will last. But I'd expect a dropout, it seems the simplest way to design such a beast.
     
    ashleigh, Aug 16, 2006
    #38
  19. CC&C

    Nobes

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    CC&C,

    Sorry for not getting back to you, been in the INT2 C-Bus course.

    I have a friend in Aurora that works in the fault investigation area. He was saying the other day they regularly get people asking for thier supply to be monitored. From what I could gather, you probably shouldn't have too much trouble getting them to come out. I think they put monitoring equipment at your board and the sub that it comes off.

    As far as a relay pulsing on and off, I have never see or heard of this happening, I probably think the water hammer is something else. Still worth you running a toolkit log for a night or two, or touch screen if you have one. Or just secure that knocking pipe:D and forget about it...
     
    Nobes, Aug 16, 2006
    #39
  20. CC&C

    CC&C

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    Thanks, I've managed to track down a monitor. Because this happens so randomnly Aurora could have the gear here for a couple of weeks and they might not record anything. But when it does happen it generally sticks around for the night. I'll then be able to move the monitor from the main board to the c-bus cabinets to upstream and downstream of the dimmer.

    Observation was based on that I've got two randomn events occurring and they're both connected to C-Bus. The monitoring will confirm or deny. Cheers, cc&c.
     
    CC&C, Aug 16, 2006
    #40
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